Recovering to Produce Quality Welds
Sometimes there are disturbances that appear
unexpectedly that will cause a missing weld. In this
case, the weld control does not regulate current to be
constant (red line). The control quickly determines that
the resistance curve will not acheive its qualified
profile so automatic adjustments are made during the
production of the weld to recover the process. You can
see here that at approximately 40mS, the current is
increased drastically to try to make the dynamic
resistance peak at a point to assure the development of
a nugget. Then when it detects that this occurs, the
control eventually decreases current to obtain a desired
weld penetration.
A tool such as SoftQ will annunciate a good weld because
the dynamic resistance signature has become acceptable.